Customer : IRITEC
1- Designing Hydraulic circuit and making required power units for upper and Lower Slide gates and Middle and Lower and Upper Burden Feeders
2- Using Variable Displacement Piston Pumps and Proportional Valves
3- Designing and Making Required Control Panel using PLC S7 300
4- Using EExd IIC Protection class for all Electrical Equipment for upper and Lower Slide Gates.
pictorial report 3 - 2012/01/03
Customer : Khuzestan Province Ports and Shipping Imam Khomeini Port
Key Note :
1- Currently these two ship unloaders have very old power units and their design is back to at least 30 years ago.
2- There are lots of problems available in these two units for example pumps pressure have been reduced dramatically, do not have enough power, lack of smooth motion and so on. Moreover some of their components are very old therefore replacing these items with new design items is very costly. Due to these problems the efficiency of these ship unloaders is undesired and customer has decided to renew their power units.
3- Zhemper Co and Hydraulic Karan Co have formed a joint venture agreement to make a new power unit and control panel to solve current problems available in these two ship un-loaders under EPC Contract.
4- Using load sensing system for controlling boom cylinder motion.
5- Using Proportional Valves manufactured by Eaton-Vickers and Variable Displacement Piston Pumps Manufactured by Kawasaki.
6- Designing and Making Control Panel Based on S7-300 PLC from Siemens.
Customer : Part Arya Co
Key Note :
1- Using Variable Displacement Piston Pump Manufactured by Eaton-Vickers .
2- Using Manual Control Directional Control Valve Manufactured by Pedro-Roquet (Spain).
3- Controlling The system without any electrical Signals.
4- Using Hydraulic Motor Manufactured by Eaton-Vickers (USA).
pictorial report 1- 2012/01/07
Customer : Abdi Sehat Industrial Machinery
Key Note :
1- Designing Required Hydraulic System and Selecting all Hydraulic Components from Eaton-Vickers
2- Making Required Control Panel
3- Synchronizing and positioning two hydraulic cylinders with 0.08mm precision using Proportional Directional Valve controlled by power amplifiers with CNC adaptation module manufactured by Eaton-Vickers
4- Programming PLC S7 200 (Siemens) and using PID loop for solving Positioning problem without using positioning module.
Customer : Radox
1- Designing and making required power unit for CNC Water jet Based on KMT product
2- Using Variable Displacement Piston pump Manufactured By Eaton-Vickers for Saving energy
3- Making hydraulic section of special intensifier in order to step up water pressure up to 3500 bar.
Customer : Kallup
1-Designing complete hydraulic power unit for tail and head stock sections of Hydrostatic Test Machine.
2-Forming a joint venture agreement with Hydrotak Co for making these Power Units.
3-Using Slip in Cartridge Valve From Eaton-Vickers due to the High Flow Rate.
4-Using Variable Displacement Piston Pump manufactured by Kawasaki with Remote Control Facility.
Customer : Yazd Alloy Steel
1- Designing Hydraulic System using Variable displacement Piston Pump with Pilot Operated Displacement Control manufactured by KPM (UK)
2- Using Proportional Pressure Reducing Valve for controlling the output Flow Rate.
3- Using Slip in Cartridge Valve from Eaton-Vickers Due to the High Flow Rate.
4- Making all Manifolds With required cavity for slip in cartridge valve.